Based on the IoT platform and edge computing
gateway, create a high-performance factory
equipment monitoring system.
Factory Equipment
Monitoring System
Based on the IoT platform and edge computing
gateway, create a high-performance factory
equipment monitoring system.
Overview
In the production process of the factory workshop, in order to ensure product quality and production efficiency, it is particularly important to monitor the operating status of online quality inspection equipment in
real time. However, the large number of equipment in the workshop and their scattered locations and independent operation bring great difficulties to manual monitoring.
Therefore, it is urgent to build an online inspection and monitoring system for factory workshops using edge computing gateways and IoT platforms.
Solution
Using the edge computing gateway EG8000mini and IOTRouter IoT platform, we can achieve real-time
monitoring of online quality inspection equipment in factory workshops, timely discover and solve various
software and hardware failures in production operations, and improve equipment maintenance efficiency
and product quality control level.
Implementation Steps
Device Access
and Configuration
Data Collection
and Analysis
Troubleshooting
Centralized
Management
Device Access and Configuration
Physically connect the online detection equipment in the
workshop to the EG8000mini and configure the relevant
communication protocols and data formats to ensure stable
data transmission to the IOTrouter platform.
Data Collection and Analysis
Utilize the acquisition function of EG8000mini to
monitor the equipment operation status data in real
time. Through data analysis and processing on the
platform, can obtain information such as equipment
status operation, standby, shutdown, status time, fault
alarm, key parameters, raw material usage, production
quantity, etc., and form basic data information and early
warning prompts such as equipment OEE, production
records, energy records, etc.
Data Collection and Analysis
Utilize the acquisition function of EG8000mini to
monitor the equipment operation status data in real
time. Through data analysis and processing on the
platform, can obtain information such as equipment
status operation, standby, shutdown, status time, fault
alarm, key parameters, raw material usage, production
quantity, etc., and form basic data information and early
warning prompts such as equipment OEE, production
records, energy records, etc.
Troubleshooting
The factory equipment monitoring platform receives
alarm prompts and data analysis results from the
IOTrouter platform, so maintenance personnel can
quickly locate the fault site and take corresponding
maintenance measures.
Troubleshooting
The factory equipment monitoring platform receives
alarm prompts and data analysis results from the
IOTrouter platform, so maintenance personnel can
quickly locate the fault site and take corresponding
maintenance measures.
Centralized Management
Production managers can use the monitoring system
to centrally view the equipment operation status
and product defects. Compare and analyze the
performance and product quality levels of different
equipment to provide a basis for decision-making in
optimizing production.
Centralized Management
Production managers can use the monitoring system
to centrally view the equipment operation status
and product defects. Compare and analyze the
performance and product quality levels of different
equipment to provide a basis for decision-making in
optimizing production.
Program Benefits
1.Precise maintenance, cost reduction.
2.Product Quality Control.
3.Centralized Management.
4.High scalability of the solution.
The factory workshop online inspection equipment
monitoring system uses edge computing gateway
and IoT platform to achieve real-time monitoring of
decentralized, independently operated online quality
inspection equipment. Through the advantages of precise
maintenance, product quality control, centralized
management and scalability, it can help customers reduce
production costs, improve product quality, and achieve
centralized management of equipment status.