Delong Steel Factory Monitoring System Upgrade
47%
30%
$1.2M
Project Background
As a large-scale steel enterprise with an annual output of tens of millions of tons, Delong Steel factory faces challenges such as delayed production environment data collection and high equipment maintenance costs. In the context of advancing intelligent manufacturing transformation, the company urgently needs to build an intelligent environment monitoring system.
Client Requirements
- Real-time Data Monitoring
- Collect and monitor key data in real time:
- Equipment Status
- Energy Consumption
- Environmental gases (CO/CO₂)
- Temperature & humidity Building the data foundation for predictive analytics
- Multi-level Warning Mechanism
- Provide fault warning functions:
- Threshold-based fault prediction
- Hierarchical alarm for equipment anomalies, excessive gas concentrations, etc..
- Multi-channel notifications (SMS/Phone)
Minimizing downtime through proactive response
- Remote Operation & Maintenance
- Monitoring System must support:
- PLC remote configuration
- Online debugging
- Remote device control Reduce manual operations in high-risk areas
Technical Solution
IOTRouter provided the EG8200Mini edge gateway e the IoTRouter Cloud platform for Delong Steel.
1. EG8200Mini gateways are installed at key locations such as the sintering workshop, rolling production lines, and raw material warehouses. The gateway adopts industrial design and can work in a -40℃-85℃ harsh environment.
2. EG8200Mini can collect on-site PLC data via the Ethernet interface, and collect environmental parameters such as temperature, humidity, and CO/CO₂ gas via serial ports.
3. After filtering and preprocessing via the gateway, data is transmitted in MQTT format to the IoTRouter Cloud platform for further analysis.
Once all devices are connected to the IoTRouter Cloud platform, unified management is enabled. Users can view real-time device data, operating status, and warning information online. Preventive maintenance reduces downtime and extends equipment lifespan.
- Monitorizar os dados relativos à água, eletricidade e energia
- Monitorizar CO2, CO e outros gases
- Monitorizar a temperatura e a humidade
- Outros
IOT Big Data Public Information Platform
- Construção de um sistema normalizado de grandes volumes de dados para a Internet das Coisas em zonas fabris
- Recolha de dados da Internet das Coisas na fábrica
- Extração e análise de dados
- Visualização em tempo real da plataforma visual
- Portal de gestão unificada da fábrica
Advantages and Value
- Protocol Compatibility, Lower Integration Costs
- Node-RED Visual Development, Shorter Development Cycles
- Remote Operation and Maintenance, Fast Response
- Cloud Platform Empowerment, Visual Management
Produtos relacionados
Related IoT Solutions
Smart Factory
Factory Equipment Monitoring System
Based on the IoT platform and edge computing gateway, create a high-performance factory......
Smart Factory
RTU Control Cabinet for Wellsite in Changqing Oilfield
Provides RTUs and industrial switches for wellsite equipment integration in Changqing Oilfield.......
Smart Factory
Volkswagen Production Equipment Data Acquisition
Volkswagen Production Equipment Data Acquisition case is to use the EG8000 Edge Gateway to be......