IOTRouter’s ER5200 industrial router redefines highly reliable connectivity and intelligent management capabilities in industrial scenarios with its “5G RedCap+DTU” dual-core architecture at its core. Its design focuses on the harsh demands of industrial environments, and through lightweight 5G technology, multi-protocol convergence, and secure transmission mechanisms, it provides an efficient and stable communication base for intelligent monitoring, industrial automation, and smart cities.
1. Technical Features: Tailor-made for Industrial Scenarios
1. 5G RedCap All-Network, Both Coverage and Efficiency
Сайт ER5200 supports 5G SA networking mode, which is fully compatible with the networks of the four major carriers, namely, Mobile, Unicom, Telecom, and Radio and Television, and can be accessed through the dedicated APN/VPDN network to meet the demand for privatized deployments in the electric power, energy, and other industries. The downstream peak rate of 226 Mbps and upstream peak rate of 120 Mbps (theoretical value) are designed for downward compatibility with 4G/3G networks. Ensures smooth transition in areas with insufficient 5G coverage and guarantees that the equipment is continuously online.
2. Industrial-grade hardware protection
adopts a sheet metal anti-corrosion shell and wide temperature design (-40℃~80℃), which is suitable for extreme environments such as high-temperature workshops and outdoor substations, etc. The 9~36V wide voltage input capability can cope with voltage fluctuations in industrial sites and reduce the risk of equipment downtime due to unstable power supply.
3. Multi-protocol Convergence and Flexible Networking
Interface Richness: 4 Gigabit LAN ports and 1 RS485 interface support simultaneous access to PLC, sensors, meters, cameras and other types of equipment;
Protocol Compatibility: Built-in TCP, UDP, MQTT, Modbus RTU/TCP and JSON protocols to achieve unified aggregation of heterogeneous equipment data and standardized forwarding. The ER5200 industrial router launched by IOTRouter redefines highly reliable connectivity and intelligent management capabilities in industrial scenarios with the “5G RedCap+DTU” dual-core architecture as the core. Its design focuses on the harsh demands of industrial environments, and through lightweight 5G technology, multi-protocol convergence and secure transmission mechanisms, it provides an efficient and stable communication base for intelligent monitoring, industrial automation and smart cities.
2. The core function: to crack the three major problems of industrial communication
1. High-speed and low-latency transmission
through the 5G RedCap technology to optimize the network load, combined with the 4-way Socket concurrent connection capability, can efficiently support video monitoring streaming media transmission, real-time control of industrial equipment and other high-bandwidth demand scenarios, reducing data packet loss and delay. 2.
2. Link Intelligent Maintenance
Heartbeat Packet Mechanism: Support network and serial port double heartbeat packet, configurable 8 serial port heartbeat command, active monitoring of the online status of the device, to prevent data interruption due to network flash;
Registration Packet Verification: Provide SN, IMEI, customized, and other registration packet types, to ensure the legitimacy of the device identity, to prevent illegal access.
3. Secure Remote Operation and Maintenance
Virtual private network construction: encrypted data transmission through GRE/L2TP tunnel, solving the security risks of cross-region equipment inter-access;
Centralized management in the cloud: visual monitoring of equipment status, remote configuration and firmware upgrading, dramatically reducing the frequency of on-site maintenance.
3. Scenarios: from industrial site to smart city
1. Industrial automation control
In automotive manufacturing, chemical production lines and other scenarios, ER5200 can connect PLC and sensor clusters, collect real-time equipment status data via Modbus protocol, and transmit it back to the MES system via 5G network to support production beat optimization and fault warning. 2. intelligent video surveillance
2. Intelligent Video Surveillance
It is adapted to high-definition cameras in smart parks, transportation hubs, and other scenarios. It realizes low-latency transmission of video streams through 5G high-bandwidth features, and reduces the pressure on cloud storage by combining with edge computing capabilities (e.g., JSON data parsing).
3. Energy Infrastructure
In photovoltaic power stations, transmission and substation networks, the use of VPDN private network access and RS485 interfaces to realize the remote reading and reading of power meters (DLT645 protocol), environmental sensors, to protect the privacy of energy data and transmission stability.
4. Outdoor environmental monitoring
For weather stations, water quality monitoring and other distributed deployment scenarios, wide-temperature design and network transmission function can cope with extreme weather and network fluctuations, to ensure that the monitoring data integrity to the cloud.
4. Deployment Advantage: Minimalist Architecture and High Scalability
ER5200 adopts the integrated design of “Router + DTU”, which simplifies the complex architecture of traditional industrial networks with multiple devices stacked on top of each other. Its web-based configuration interface supports network parameter setting and protocol mapping within 10 minutes, reducing the technical threshold. In addition, the open Modbus register customization and JSON format programming function can be quickly adapted to third-party platform interfaces to meet the needs of enterprise customization.
Заключение
The core value of the ER5200 5G RedCap+DTU industrial router lies in the deep integration of the high speed of 5G and the reliability of industrial communication. It not only solves the problems of narrow coverage and protocol fragmentation of traditional industrial networks, but also provides a lightweight solution of “connectivity as a service” for enterprises in digital transformation through secure operation and maintenance and intelligent link management – allowing each device to be stable and audible in harsh environments, and allowing each device to be customized to meet the needs of enterprises. It enables every device to speak stably in harsh environments, and makes every data transmission a reliable basis for business decisions.
